Installing Vmware ESXi 4.1 on a USB key from Mac
This process to install vmware ESXi 4.1 on to a USB key from an Apple Mac (OSX) was adapted from the following article which explains the process for previous versions of ESXi http://blog.scottlowe.org/2009/01/08/creating-a-bootable-esxi-usb-stick-on-mac-os-x/. The difference being the filename and location of the image on the ESXi 4.1 CD.
1. Download the ISO and mount in Finder
2. Copy the file imagedd.bz2 from the mounted ISO to a location on your hard disk
3. Insert the target USB key in to your Apple Mac
4. Open a terminal window
5. Run diskutil list, locate the USB key in the list for this example we will say it is /dev/disk5
6. Run diskutil unmountDisk /dev/disk5 it will disappear from Finder but will still be accessible from the command line
7. Run bzcat imagedd.bz2 | dd of=/dev/disk5, you will need to specify the location of the .bz2 file you copied in step 2
8. Wait for the process to finish, it may take some time
9. When the prompt reappears check bytes were successfully transferred, if not check your previous commands
10. Run diskutil eject /dev/disk5 to eject the disk, it can now be removed from the Mac
11. Insert the USB key in to the server/pc you are going to run ESXi and power it up.
It is important to note this will boot in to ESXi directly and is not the installer. Once started your can set the root password and configure using the menu system.
The same process could be used for installation on to SD Cards, but check the hardware compatibility lists on vmware.com.



